repair of pumps, service pumps, alignment of pumps, vibration pumps
1. Repair of pumps (service pumps) is a periodic procedure that is executed by the service unit within the set deadlines to improve the reliability of the pump in the next operating period. Pump repairs can be made by outsourcing a third party or by the Department chief mechanic (repair station), part of the enterprise. Repair of pumps must always be for the shortest possible time and with maximum efficiency. Effectiveness is the provision of operational technical characteristics of the pump for further trouble-free operation. Very often the repair of pumps (service pumps) is only possible for planned repairs, and not to improve its reliability.
Repair of pumps (service pumps) must always increase efficiency, reduce power consumption, increase the pressure, the pressure and the volume of the pumping fluid per minute or per hour.
In accordance with the concept "reliability Technologies" (Reliability technologies), developed by the company BALTECH, the frequency of repair of the pumps is set according to the plan schedule of planned preventive maintenance or to schedule service pumps at service strategies according to actual condition, and the volume of repair of pumps installed in the passports of manufacturers of pumps depending on the MTBF. Repair of pumps (service pumps) can be of different sizes: medium, current or capital. Warranty repair of pumps shall be made of the service engineers of the manufacturer using centraview BALTECH SA-4200 and alignment metal repair of calibrated plates BALTECH-23458N (new). Alignment of pumps is a very important stage of maintenance work. After performing a warranty repair of the pump manufacturer's representative must write additional warranty, prolonging the life of the pump for a minimum period of six months.
Before repair of pumps (service pumps) must always be undertaken to control the output (to measure the vibration of the pump) with the help of experts from the technical service Department of BALTECH, or on their own with the help of vibration analyzer for diagnosing pumps BALTECH VP-3470 "VibroPoint" and the software BALTECH-Expert. After the examination of the condition of the pump according to the report, according to the map or diagnostic will clear the necessary volume of repair of pumps, repair cost, and also depth and degree of development of defects. Based on the degree of development of defects and types of defects of the pumps it is necessary to perform consistent quality repairs: demolition, disassembly and the replacement of parts, seals, bearings, balancing of wheels, centering plates BALTECH-23458N. Output control can be performed using the refrigerators BALTECH VP-3410 or analyzer BALTECH VP-3470. Installation and replacement of bearings in the repair of pumps (service pumps) should always be made by means of heaters BALTECH HI-1612.
During the repair of pumps (service, Nasonov) are required to comply with safety regulations, and experts performing this work must be certified in the training center of the company BALTECH GmbH.